Q-TECH MEASUREMENTS

Tool Correction

Costly correction loops and approval processes can delay the start of your series production. Avoid long development times and minimize tooling costs upfront.

Q-Tech's tool correction data offers an efficient solution to get your tool ready for series release as quickly as possible.

Mitarbeiter von Q-Tech Roding arbeiten vor dem Computertomographen ZEISS METROTOM 1500

Technologies

CT

KMS

3D-Scan

“Our many years of experience in the plastics industry and the use of state-of-the-art computed tomographs enable us to bring your project to completion faster.”

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Precisely

To help you reduce costly correction loops and ensure high quality standards, Q-Tech combines maximum precision with fast response times.

Using state-of-the-art measurement technology such as computed tomography and 3D scans, we precisely capture all component geometries. Based on this, we simulate various tool correction options and provide you with exact correction data.

Our measurement experts fully support you throughout the entire process with data interpretation, valuable feedback, and guidance until successful series release.

With our “Q-Tech Mold Guide”, we have developed a specialized process for tool release and support you with standard-compliant component specification and metrological feasibility.

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EXPERTBOOSTER Tool Release

Would you like to learn more about our Q-Tech Consulting services and the "EXPERTBOOSTER Tool Release" or request a specific offer?

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Mitarbeiter untersucht die 3D-Digitalisierung eines Bauteils

Our expertise at a glance

Services

High-resolution digitization of the component with the finest level of detail
Color-coded visualization of all deviations, optionally in 2D or 3D
Creation of the correction geometry for the tool
Creation of a digital reference model in STL data format

Advantages

Perform corrections quickly and accurately
Ensuring quality requirements
Time savings compared to tactile testing and measuring methods
precise capture of all component geometries, which are retrievable at any time
Minimization of tool costs
simplified correction of form deviations

Our expertise at a glance

Holistic tool analysis in the mounted state with all internal geometries

Analysis of your tools during operation

Generation of a 3D CAD model

color-coded visualization of all deviations, optionally in 2D or 3D

high-resolution 3D representation with a detectability down to ? µm

Measurable for component sizes as small as ? mm

Measurement up to a component size of ?? mm x ?? mm

Our Advantages

Advantage 1
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Using computed tomography, we capture the entire surface of the component. This allows us to easily visualize and determine any deviations from the nominal geometry in 2D or 3D. Thus, we can provide you with precise correction data for tool adjustments. The accurate data also allows for faster and more precise tool corrections.

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The 3D nominal-actual comparison shows deviations of a component from the CAD model. For this, we use a clear false-color representation. This allows us to quickly assess the conformity of the components.

With 3D actual-to-actual comparison, it is possible to directly compare components from different production batches.

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If your components contain foreign materials, voids, or inclusions, these can be detected using computed tomography without damaging or destroying the component. We can present the results in various formats. Common options include cross-sectional views, transparent 3D representations, or a classic report. In this report, we precisely list the number, size, and position of voids, inclusions, or foreign materials.

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If your components contain foreign materials, voids, or inclusions, these can be detected using computed tomography without damaging or destroying the component. We can present the results in various formats. Common options include cross-sectional views, transparent 3D representations, or a classic report. In this report, we precisely list the number, size, and position of voids, inclusions, or foreign materials.

Inquire now

If your components contain foreign materials, voids, or inclusions, these can be detected using computed tomography without damaging or destroying the component. We can present the results in various formats. Common options include cross-sectional views, transparent 3D representations, or a classic report. In this report, we precisely list the number, size, and position of voids, inclusions, or foreign materials.

Inquire now

Our CT Scanners

ZEISS METROTOM 800

X-ray tube: 130 kV
Measurement accuracy: MPE SD(TS): 2,9+L/100 µm
Resolution: 1536 x 1920 pixels (2K detector)
max. measuring volume: [mm] Ø 275 x 360
Accreditation: yes

ZEISS METROTOM 1500

X-ray tube: 225 kV
Measurement accuracy: MPE SD(TS): 4,5+L/50 µm
Resolution: 3072 x 3072 pixels (3K detector)
max. measuring volume: [mm] Ø 615 x 870
Accreditation: yes

Our 3D Scanner

GOM ATOS Q 8M

Light source: LED
Measuring points per scan: 8 million
Measuring range (mm²) [mm²]: 100 × 70 – 500 × 370
Point spacing (mm) [mm]: 0.04 – 0.15
Measuring volume: 100, 270, 500

View all equipment

Tool Correction

Technologies

Precisely

EXPERTBOOSTER Tool Release

Our expertise at a glance

Services

Advantages

Our expertise at a glance

Our Advantages

Our CT Scanners

ZEISS METROTOM 800

ZEISS METROTOM 1500

Our 3D Scanner

GOM ATOS Q 8M

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